Automatic Glue Potting Machine for Optimal Production Line
Performance
Daheng AB Potting machine helps AB compounds offer superior
protection for electronic circuits industry
Daheng Universal equipment is widely works for epoxies, silicones
and polyurethane compounds , we configure different functions for
the features of different compound to meet up with the production
purposes .
Epoxies, silicones and polyurethane are among the most frequently
used potting compounds. These can be applied to
PCBs,PCBA,capacitors,power electronics, LED lighting, sensors, and
more. Some of the desired properties include good
adhesion,excellent electrical insulation, thermal stability, super
chemical resistance, low shrinkage upon curing, an appropriate
coefficient of thermal expansion (CTE), and suitable viscosity for
the specific application. Formulations can be blended to provide a
balance of these and other properties through careful selection of
resin, agent, and fillers.
Epoxies, silicones and polyurethane are commonly used with fillers
to lower shrinkage, enhance dimension stability, and improve
abrasion resistance. The use of fillers is the critical factor for
obtaining thermal conductivity while retaining electrical
resistance.
Besides ,the liquid potting material must flow easily so that it
completely covers the component, leaving no voids. If air becomes
trapped in the housing, the moisture it contains may cause
corrosion - eventually leading to component or product failure.
Daheng equipment with pre-heat functions that helps the pre-heat
the AB compound in tank in advance to keep a good flow-ability.Good
liquidity helps resin flow into product easily and evenly.
Daheng machine with tank stirring vacuum degas functions ,which can
help compounds to remove air bubble easily and arrived the good
potting status .
Removing air bubbles is very important.Vacuum degassing remains a
critical processing step. The best technique for vacuum degassing
is referred to as "bumping degas" which is alternately pulling and
relaxing a vacuum in 30- to 60-second cycles.
2. High precision valve: high speed, glue off clean, no glue
drawing, no dropping.
3. Core metering pump specially design for different material from
low to high viscosities.
4. Mix glue A & B more evenly; no more or no less for agent B.
Working principle:
Compound materials A & B are kept in two tanks separately. There
are two sets of metering pumps inside the machine for metering A
and B resin by setting ratio, draining out material individually
from tank A & B. Liquid A & B mix with each other in the mixer pipe
and dispensed out according to the programmable data.
Tank system technology:
1 Stainless panel vacuum pressure tank which can bear negative
pressure of inner tank .
2 Tank with motor stirrer that prevent the glue from sediment and
keep the potting material in constant temperature.
3 Tank with top/ high /low liquid sensors that ensure alarm warning
when liquid higher or lower the setting level .
4 Tank with vacuum degas (degas time can be set through touch
screen), so the material can be re-feeding through vacuum negative
pressure .
5 Tank with pressure releasing ball valve ; the bottom of tank
reserved back-flow connector and river closure ball valve.
6 Tank with heater which can preheat materials to assure good
flowability .
7 Tank with artificial feeding mouth that can be added glue
appropriately by hand .
8 Tank with silica-dryer which can prevent material especially PU
from crystallization .
D&H Pump technology1. Two cylinder plunger pumps work by durable motors. 2.The biggest flow volume :24g/s,Repetition accuracy:0.2g.
3.Also Suitable for high viscosity glue: 50cps~35000cps.
4. Suitable for big flow dispensing or slight flow dispensing.
5. Suitable for frequent start and stop dispensing.
6. Anti-wear, Anti-corrosion, super long life time.
Valve technology
1. Two cylinder plunger pumps work by durable motors.
2.The biggest flow volume :24g/s,Repetition accuracy:0.2g.
3.Also Suitable for high viscosity glue: 50cps~35000cps.
4. Suitable for big flow dispensing or slight flow dispensing.
5. Suitable for frequent start and stop dispensing.
6. Anti-wear, Anti-corrosion, super long life time.
PLC operation Controlling System1 Dispensing volume is controlled by the speed of pump's motors ;
Glue speed adjustable within the speed range .2 Machine with detecting function that detect the speed and running
time of pumps to ensure the ratio reliability.
3 Adjustable gluing-out volume make sure glue A/B dispense out at
the same time from glue valve to get better glue mixing effect .
4 Machine with gel resistance calculator , which prevent the
mixture curing inside .
5 You can set single gluing-out and steady gluing-out function to
meet up with your different process requirement .
6 Whole machine system and function is controlled by Panasonic PLC
and MGCS touch screen .
7 Reserved PLC communication interface, which easy connecting with
outside device .
8 Equipped with a safety lock to prevent staff from wrong operation
.
ITEM | Parameter |
Mixing ratio | 1:1--10:1 adjustable |
Working range | Can be customized |
Displacement speed | 300mm/s(speed) |
Out-glue speed | 1-12g/s per single pump |
Accuracy | ±2%(output volume)±2%(mixing) |
tolerance | ≤0.2mm |
Flow control | Digital input |
Program memory | 99pcs-999pcs |
Motion trail | Dot , line ,curve ,circle |
Automatic controlling system | Touch screen (to achieve program programming, modification, storage
and so on |
Out-glue control system | AB glue back suction valve, achieve AB glue independent operation |
Programmatically | Tech programming/or computer systems (Micro software Windows
7,Windows10 optional) |
Mixing method | dynamic mixing |
Power supply | 220V/50Hz/1500W without heating |
Air source | 0.5-0.8Mpa |
Viscosity range | 50-30000cps |
A tank | 10L 25L 40L stainless tank(optional) |
B tank | 10L 25L 40L stainless tank(optional) |
Others | AB tank ,A pump,AB pipeline heating function |
Daheng Two component dispensing potting dosing system ,electronic
potting and casting system ;
Epoxy resin electronic products machinery vacuum casting machine pu
glue machine automatic ab glue machine adhesive machines
We Daheng Automation specialize in different types of potting and
dispensing system. No matter what your resin application
requirements look like: we can do most of them in our fully
equipped lab. We can handle 1- and 2-component polyurethanes,
epoxies, acrylics, silicones, temperature, humidity and UV curing
materials. They can be from low- to high-viscosity, filled or
unfilled and even high abrasive for thermal conductivity.
More machine types and designs to suits for different application
processes requirements
XYY meter mix movable system (Automatic gluing dispensing machine )
More machine serious are for your optional
Our equipment are designed to mix and dispense adhesives accurately
and apply resin to filteraccurately by 3-axis dispensing robot.
Some machines dispense only one mix ratio, while our machine can
cover a range of ratios.
The filter manufacturer can quickly recoups the investment through
using our equipment , since the high productivity can savings the
cost for bulk production.
2. Dispensing&Dosing: LED strip , led lamp , led bulb , aluminum,led screen , display
module ,medical parts,medical liquid
filling ....
3. Bonding&doming: LCD screen ,LOCA bonding,ABS plastic,different types of stickers ,
badge , keychains , souvenirs ,arts , photo frame , and other arts
graphics....
