Electronics are increasingly present in our lives, these
technologies all use a wide array of components -sensors,
actuators,central processing units (CPUs), printed circuit boards
(PCB), electronics componnets , Capacitor, power supply,
transformer,ignition coil, reverse sensor, circuit board, filter
products ,underwater parts, electronic ballast ,aviation parts,
aerospace parts....etc. - that need to be protected against
environmental factors such as dust and moisture, as well as fluids
and heat and
fire exposure.
Advanced Solutions in Dispensing and Potting Equipment
In today's rapidly evolving manufacturing landscape, precision,
efficiency, and reliability are paramount. As industries demand
higher standards and more complex applications, the need for
advanced dispensing and potting equipment becomes increasingly
crucial. Enterprising companies are turning to cutting-edge
solutions to meet these demands, leveraging technologies such as
CCD vision systems and dual-component dispensing machines to stay
ahead of the curve.
CCD Vision Dispensing Systems: Revolutionizing accuracy and quality control, CCD vision
dispensing systems integrate advanced imaging technology with
precision dispensing capabilities. By providing real-time visual
feedback and ensuring precise placement of materials, these systems
optimize production processes and minimize waste.
AB Glue Machines:Versatile and robust, AB glue machines are the workhorses of
adhesive application. Whether it's two-part silicone, polyurethane,
or epoxy, these machines excel in metering, mixing, and dispensing
a wide range of materials. With customizable configurations and
automated features, they streamline production workflows and
enhance product consistency.
2K Potting Technology:For applications requiring superior encapsulation and protection,
2K potting technology delivers unmatched performance. By combining
two components precisely at the point of dispensing, this
technology ensures thorough mixing and homogeneity, resulting in
durable and reliable potting solutions.
Automated Dispensing Equipment: Embracing the era of Industry 4.0, automated dispensing equipment
integrates seamlessly into smart manufacturing environments.
Equipped with high-precision dispensing valves and robotic arms,
these systems offer unparalleled efficiency and repeatability,
optimizing production throughput and reducing labor costs.
Dynamic and Static Mixing Systems: Catering to diverse application requirements, dynamic and static
mixing systems provide flexible solutions for a variety of
materials. Whether it's high-viscosity adhesives or low-viscosity
resins, these systems deliver precise mixing ratios and consistent
results, ensuring optimal performance in every application.
Metering, Pouring, and Filling Equipment:From meter-mix dispensing machines to resin casting systems, the
versatility of modern dispensing equipment knows no bounds. Whether
it's sealing, filling, or casting, these machines offer precise
control over material flow and dispensing parameters, empowering
manufacturers to tackle even the most challenging applications with
confidence. In conclusion, the landscape of dispensing and potting
equipment is evolving rapidly, driven by advancements in technology
and the ever-increasing demands of modern manufacturing. By
embracing innovative solutions such as CCD vision systems,
automated dispensing equipment, and dynamic mixing systems,
companies can unlock new levels of efficiency, precision, and
reliability in their production processes. As industries continue
to push the boundaries of innovation, the role of advanced
dispensing equipment will only grow in importance, shaping the
future of manufacturing for years to come.
Introduction :1 Working Area: controlled by PLC module and MCGS touch screen.
2 High precision valve: high speed, glue off clean, no glue
drawing, no dropping.
3 Core technology pumps are designed specially for different
materials from low to high viscosities
4 Mix glue A & B more evenly; no more or no less for agent B.
Working principle :
Compound materials A & B are kept in two tanks separately. There
are two sets of metering pumps inside the machine for metering A
and B resin by setting ratio, draining out material individually
from tank A & B. Liquid A & B mix with each other in the mixer pipe
and dispensed out according to the programmable data.
Tank system technology:
- Stainless panel vacuum pressure tank which can bear negative
pressure of inner tank . 2. Tank with motor stirrer that prevent
the glue from sediment and keep the potting material in constant
temperature.
3 Tank with top/ high /low liquid sensors that ensure alarm warning
when liquid higher or lower the setting level .
4 Tank with vacuum degas (degas time can be set through touch
screen), so the material can be re-feeding through vacuum negative
pressure .
5 Tank with pressure releasing ball valve ; the bottom of tank
reserved back-flow connector and river closure ball valve.
6.Tank with heating panel which can preheat materials to assure
good flowability.
6 Tank with artificial feeding mouth that can be added glue
appropriately by hand .
7 Tank with silica-dryer which can prevent material especially PU
from crystallization .
D&H Pump technology
1 Two cylinder plunger pumps work by durable motors.
2 The biggest flow volume :24g/s,Repetition accuracy:0.2g.
3 Also Suitable for high viscosity glue: 50cps~35000cps.
4 Suitable for big flow dispensing or slight flow dispensing.
5 Suitable for frequent start and stop dispensing.
6 Anti-wear, Anti-corrosion, super long life time.
Valve technology
1.Two cylinder plunger pumps work by durable motors.
2.The biggest flow volume :24g/s,Repetition accuracy:0.2g.
3.Also Suitable for high viscosity glue: 50cps~35000cps.
4. Suitable for big flow dispensing or slight flow dispensing.
5. Suitable for frequent start and stop dispensing.
6. Anti-wear, Anti-corrosion, super long life time.
Teach data
| Glue ratio | 1 :1 ---10:1 |
| Ratio acurracy | ±2% |
| Glue-out speed | 0.5g/s --24g/s(Per single pump) |
| Glue-out accuracy | ±2% |
| Program memory | 99pcs |
| Glue viscosity | 50cps~35000cps(Reference data) |
| Opearation Mode | Manual mode /Automatic mode |
| Ratio Control | PLC/ Double plunger pump (Can change different type of metering
pumps) |
| Flow Control | Digital input |
| Parameter display | Pointer / digital display |
| Automatic control system | Touch screen / button switch/ third party signal |
| Mixing Method | Static mixing / Automatic cleaning |
| Storage Tank | Stainless steel A and B(10L,25L ,40L optional) |
| Stainless steel cleaning barrel C(5L) |
| Vacuum degas(-0.1MPa) |
| Liquid level sensor(Low liquid level/high liquid level) |
| A/B Tank stirring |
| AB glue constant temperature heating(available) |
| Glue filter |
| Power | 220V/50Hz/5000W |
| Outer dimension | Glue Potting Machine:995mm×600mm×1500mm |
| Frame Materials | Cold rolled steel/industrial aluminum/stainless steel/sheet metal |
Parameters
| Parameter | Category | Specification |
| Mixing ratio | 1:1-10:1 | Speed | 0-250mm/s(displacement speed) |
| Working area | Inner area:450x400x80mm,Dimension: 900x790x760mm |
| Program memory | 99 pcs | Precision | ±0.1mm (accuracy of displacement)±2%(mixing accuracy) |
| Input air pressure | 0.3MPa-0.8MPa |
| Viscosity range | 50cps~30000cps | Working path | Dot, line , arc , circle |
| Operation mode | JOG/AUTO |
| Control system | PLC | Auto control system | Industrial touch screen program with programming modification,
storage and so on |
| Flow control | Digital input |
| Programming method | Teaching programming | Out-glue control system | AB glue suck-back valve /vacuum suck back skill. |
| Mixing mode | Dynamic |
| Power | 380V/50Hz/1200W | Storage system | Stainless steel tanks A Tank: 40L & B Tank: 25L(10L,25L ,40L
optional) |
| Vacuum degree | -0.1MPa | Vacuum time | 90S(as per different requirement) |
PLC controlling System
1 Dispensing volume is controlled by the speed of pump's motors ;
Glue speed adjustable within the speed range .
2 Machine with detecting function that detect the speed and running
time of pumps to ensure the ratio reliability.
3 Adjustable gluing-out volume make sure glue A/B dispense out at
the same time from glue valve to get better glue mixing effect .
4 Machine with gel resistance calculator , which prevent the
mixture curing inside .
5 You can set single gluing-out and steady gluing-out function to
meet up with your different process requirement .
6 Whole machine system and function is controlled by Panasonic PLC
and MGCS touch screen .
7 Reserved PLC communication interface, which easy connecting with
outside device .
8 Equipped with a safety lock to prevent staff from wrong operation
.
Application:
1.Potting&Encapsulation &Casting: electronics componnets , PCB board, Capacitor, power supply,
transformer, ignition coil, reverse sensor, circuit board, filter
products ,underwater parts, electronic ballast ,aviation parts,
aerospace parts....
2.Dispensing&Dosing : LED strip , led lamp , led bulb , aluminum,led screen , display
module ,medical parts,medical liquid filling ....
3.Bonding&doming : LCD screen ,LOCA bonding,ABS plastic,different types of stickers ,
badge , keychains , souvenirs ,arts , photo frame , and other arts
graphics....
Applicable materials
1K and 2-component polyurethanes, epoxies, acrylics, silicones,
temperature, humidity and UV curing materials. Two component
potting materials , 2-part compound materials, AB part compound
materials , 2K silicones ,2K epoxies resin, Bi-component PU,
Ployerster, Polyurethane, UV materials and so on .Service Term
1.Staff training
Seller is responsible to provide machine's training including
installation, debugging, maintenance to assured customer can
totally use the operation skills and well acknowledge maintenance
of machine .2.Maintenance Service
2.1Seller provide one year warranty period and support free
maintenance service during warranty . Software upgrade service is
provided for a long life time.2.2 In case parts of the machine become broken within the warranty
because of non-artificial factors, we send you part replacement
free, buyer pay for the shipment. Double-liquid valve should be
bought at its cost price.2.3If the parts of the machine become broken past warranty , the
parts replacement should be shouldered by buyer.Workshop Cornner of factory
Shipping&delivery
Sucessful cases:
