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Automatic Electronics Parts Production Vacuum Chamber Glue Potting Machine

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Automatic Electronics Parts Production Vacuum Chamber Glue Potting Machine

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Brand Name :	D&H
Model Number :	VGB-600
Certification :	CCC, CE
Payment Terms :	L/C, D/A, D/P, T/T, Western Union, MoneyGram

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Product Details
Company Profile

Automatic Electronics Parts Production Vacuum Chamber Glue Potting Machine

Vacuum potting machine

We Daheng Automation specialize in different types of potting and dispensing system. No matter what your resin application requirements look like: we can do most of them in our fully equipped lab. We can handle 1- and 2-component polyurethanes, epoxies, acrylics, silicones, temperature, humidity and UV curing materials. They can be from low- to high-viscosity, filled or unfilled and even high abrasive for thermal conductivity.

Potting and encapsulation is the process of embedding electronic components & assemblies in a liquid resin (potting compounds) to protect them against rough environment conditions. Potting can be performed in atmosphere pressure or even under vacuum, if high voltage insulation and high temperature differences are needed. Encapsulation of parts will stop corrosion of metals and reduce damage caused by vibration and mechanical stress.

Electronics Parts Production Vacuum Chamber Glue Potting Machine

Vacuum Chamber three axis glue potting machine

1,Vacuum Chamber
1.1 Configure security grating toughened glass , observation window, inlet and outlet with safety protection device , to ensure the safety of operators.
1.2 Digital display vacuum degree with time setting function , PLC communicate with glue mixing machine; can work automatically.

1.3 Vacuum inspect control system , 55L/s vacuum pump to assure vacuum efficiency.

2,Vacuum glue dispensing valve

2.1 Vacuum special glue valve used for glue potting and prevent glue from dropping .

2.2 Stainless steel design for glue touched parts , rod shaft sealing parts are use original import parts to keep high durability.
2.3 Vacuum valve can be washed via self-cleaning , to prevent remained glue inside and caused blocking .

3,Three axis working platform

3.1 Three axis chamber installed on the top , which is curtail the chamber volume efficiently and accelerate vacuum speed .

3.2 Touch screen operation , English & Chinese operation version , can record and display different parameter .

3.3 Program dot , line , arc , circle and some irregularity products . Glue potting files can be edit on programming or import from CAD. The program memory 99pcs . The touch screen programming support the whole column , graphical browsing , group editing and other functions.

3.4 Z axis fixed board can be adjusted up and down to adopt different work pieces on different heights , you don’t re-edit the working path , but only adjust the working path when replace the nozzles .

Tech Data

ITEM	Parameter
Mixing ratio	1:1--10:1 adjustable
Working range	650550100mm
Displacement speed	250mm/s(speed)
Out-glue speed	1-12g/s per single pump
Accuracy	±2%(output volume)±2%(mixing)
tolerance	≤0.2mm
Flow control	Digital input
Program memory	99pcs-999pcs
Motion trail	Dot , line ,curve ,circle
Automatic controlling system	Touch screen (to achieve program programming, modification, storage and so on
Out-glue control system	AB glue back suction valve, achieve AB glue independent operation
Programmatically	Tech programming/or computer systems (Micro software Windows 7,Windows10 optional)
Mixing method	dynamic mixing
Power supply	220V/50Hz/1500W without heating
Air source	0.5-0.8Mpa
Viscosity range	50-20000cps
Outer dimension	1500L1200W1600H mm
A tank	10L 25L 40L stainless tank(optional)
B tank	10L 25L 40L stainless tank(optional)
Others	AB tank ,A pump,AB pipeline heating function

Product Discription:

1. Quantify metering system with high precision(±1-2%), suitable for middle to low viscosity two component material ratio .
2. Adapting foreign technology that further improved sealing position and metering in good accuracy.
3. Graphite sealing components ; stainless pump ; stainless connector ensure the pump with long lifespan and anti corruption .
4. Metering pump have Daheng high pressure and high precision double liquid valve , with vary sealing methods and adjustable retract function, that is convenient for glue valve cleaning and precision glue dispensing .
5. Controlling system can program resin dispensing in high precision and reserved many glue dispensing programs .
6.. Inset self-check controlling system module makes fault detection rapidly .
7. Through different collections of metering pumps realize the changeable ratio from 1:1 to 10:1 . 8. Keep steady dispensing design , the glue-amount can be adjusted from 0.5g/s~12g/s per single pump, ab pump dispensing amount can be set accordingly to ab ratio . 9.Double cylinder plunger pump's structure especially suitable for high additive ,high density materials . The lifespan is designed for 10 years .

1.The mixing motor drive the blade to stir the glue evenly. The mixing process totally seal ; the double liquid valve and mixing pipe filled with glue that assured glue mixing without any air bubble;the valve through turn on-off the air-cylinder to keep glue suck well and prevent glue from dropping .
2. Stirring motor speed is 2000r/m, which can fully stir glue evenly.
3. Mixing pipe is consumable that from Sulzer Mixpac MR13-12; as per machine downtime , the mixers should be cleaned or soaked in cleaning fluid.
4.Dynamic mixing with stirring detecting function(optional) that ensure glue mixing evenly .
5. Stainless design of the glue touch surface to capture more higher material compatibility .
6.Glue valve with flow-back prevent function that can prevent mixture from dropping when stop dispensing .
7. Sealing parts of rod shaft adopt imported parts to keep more higher durability .
8. The self-cleaning function make machine cleaning more easier that you needn't dis-assembly the parts to wash . Cleaning time and cleaning times could be set in the touch screen.

PLC Operation Controlling System
5.1 Dispensing volume is controlled by the speed of pump's motors ; Glue speed adjustable within the speed range .
5.2 Machine with detecting function that detect the speed and running time of pumps to ensure the ratio reliability.
5.3 Adjustable gluing-out volume make sure glue A/B dispense out at the same time from glue valve to get better glue mixing effect .
5.4 Machine with gel resistance calculator , which prevent the mixture curing inside .
5.5 You can set single gluing-out and steady gluing-out function to meet up with your different process requirement .
5.6 Whole machine system and function is controlled by Panasonic PLC and MGCS touch screen .
5.7 Reserved PLC communication interface, which easy connecting with outside device .
5.8 Equipped with a safety lock to prevent staff from wrong operation .

Application :

Electronics Parts Production Vacuum Chamber Glue Potting Machine

Potting&Encapsulation &Casting:
Electronics componnets , PCB board, Capacitor, power supply, transformer, ignition coil, E-motors ,reverse sensor, circuit board, filter products ,underwater parts, electronic ballast ,aviation parts, aerospace parts....

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