AB Mixing Dispensing Machine for Accurate Dispensing
Why Choose Us
We are metering, mixing & dispensing machines’ expert. According to
your requirements, We provides reliable dispensing systems and
solutions for our customers. From low-viscosity to high-viscosity
resins, vacuum dispensing, heat preservation for whole tubes &
storage tank, pressure monitoring and etc. We are not only a
manufacturer, but also a good partner for your production.
This is automatic degassing, metering, mixing, and dosing base on
pre-determined ratio.
The machine equips with automatic refill,and degassing system. It
can also add agitate stirring, tank heating, and automatic valve
cleaning. The operation is simple and user friendly, which greatly
saves the manual mixing time, improves efficiency, and also save
material and labor cost.
It suits for mixing and potting various types of two components
materials, that requires to use manually or potable mixing head.
Able to apply material on electric (wire) road board industry,
electronic components industry, electric light source industry,
small home appliance industry, igniter industry, automotive
supplies industry, vacuum cleaner industry, filter industry and
many
other fields.
Introduction :
1. Working Area: controlled by PLC module and MCGS touch screen.
2. High precision valve: high speed, glue off clean, no glue
drawing, no dropping.
3. D&H patent plunger pump.
4. Mix glue A & B more evenly; no more or no less for agent B.
Working principle :
Compound materials A & B are kept in two tanks separately. There
are two sets of metering pumps inside the machine for metering A
and B resin by setting ratio, draining out material individually
from tank A & B. Liquid A & B mix with each other in the mixer pipe
and dispensed out according to the programmable data.
Tank system technology:
1. Stainless panel vacuum pressure tank which can bear negative
pressure of inner tank .
2. Tank with motor stirrer that prevent the glue from sediment and
keep the potting material in constant temperature.
3. Tank with top/ high /low liquid sensors that ensure alarm
warning when liquid higher or lower the setting level .
4. Tank with vacuum degas (degas time can be set through touch
screen), so the material can be re-feeding through vacuum negative
pressure .
5. Tank with pressure releasing ball valve ; the bottom of tank
reserved back-flow connector and river closure ball valve.
6. Tank with heater which can preheat materials to assure good
flowability .
7. Tank with artificial feeding mouth that can be added glue
appropriately by hand . 8. Tank with silica-dryer which can prevent
material especially PU from crystallization .
D&H Pump technology
1. Two cylinder plunger pumps work by durable motors.
2.The biggest flow volume :24g/s,Repetition accuracy:0.2g.
3.Also Suitable for high viscosity glue: 50cps~35000cps.
4. Suitable for big flow dispensing or slight flow dispensing.
5. Suitable for frequent start and stop dispensing.
6. Anti-wear, Anti-corrosion, super long life time.
Valve technology
1. Two cylinder plunger pumps work by durable motors.
2.The biggest flow volume :24g/s,Repetition accuracy:0.2g.
3.Also Suitable for high viscosity glue: 50cps~35000cps.
4. Suitable for big flow dispensing or slight flow dispensing.
5. Suitable for frequent start and stop dispensing.
6. Anti-wear, Anti-corrosion, super long life time.
PLC Operation Controlling System
1 Dispensing volume is controlled by the speed of pump’s motors ;
Glue speed adjustable within the speed range .
2 Machine with detecting function that detect the speed and running
time of pumps to ensure the ratio reliability.
3 Adjustable gluing-out volume make sure glue A/B dispense out at
the same time from glue valve to get better glue mixing effect .
4 Machine with gel resistance calculator , which prevent the
mixture curing inside .
5 You can set single gluing-out and steady gluing-out function to
meet up with your different process requirement .
6 Whole machine system and function is controlled by Panasonic PLC
and MGCS touch screen .
7 Reserved PLC communication interface, which easy connecting with
outside device .
8 Equipped with a safety lock to prevent staff from wrong operation
.
I.Machine description and working principle
Automatic glue mixing machine is mainly used for a two-component
glue( Epoxy/ Silicone/PU,etc adhesive), automatic metering and
mixing the ratio of glue. The glue are stored in two barrels
separately, according the glue weight ratio and volume demand
automatic metering by two sets of precision pump, supply to a
mixing device fully mixing, and then potting/dispensing the desired
products.
II.Main Function:
1.Automatic metering and mixing
2.Manual Gluing
3.Auto alarm for lack of material or full material
4.Gluing ratio and quantity adjustable
5.Auto cleaning
6.Glue tank Vacuum Defoaming (Optional)
7.Glue barrels,metering pump,glue pipe can be heating (Optional)
III.Specification:
Model No: | JYPJ-1000 |
Mixing Ratio | 100:100-10:100(1:1-1:10) Adjustable |
Metering precision | ±1% |
Outflow speed | 1g/sec-15g/sec |
Mixing precision | ±1% |
Mixing mode | Dynamic mixing /Static mixing |
Glue Viscosity | Lower than 20000 CPS(mPa·s) |
Control mode | PLC + Touch Screen |
Control system | Independent R&D |
Measuring mode | Stepping motor/High-precision, wear-resistant, long-life Gear pump |
Working voltage | AC 220V 50Hz/60Hz |
Power requirement | 3.55KW |
Air pressure requirement | 4.5-8KG |
Machine Dimension | 1320(L)*650(W)*1500(H)mm |
Weight | approx 260 KG |
Work environment | Humidity: 20%~98%RH; Temperature: 0~+40°c |
Suitable Material: For waterproof, adhesive, fixed two-component adhesive.
Such as: Crystal or less additive glue --Silicone, epoxy, polyurethane(PU),
etc.
Applications:LED products ,Crafts,Electronic components
Such as:Wall washer light, LED bar, LED strip, Ads module, Sensor,
Photovoltaic module, Photovoltaic inverter .etc
Advantages:
1,Accurated metering and even mixing helps to avoid the waste of material.
2,Dispensing volume and positioning keep machine work consistent and fast.
3,Good universality
4,Easy to program and operate.
5,Tally function, non-standard mode, primer mode, level alert, filter
mode, liquid display device, preventing back-flow device and other
functional device.
IV:Application
1.Potting&Encapsulation &Casting: electronics componnets , PCB board, Capacitor, power supply,
transformer, ignition coil, reverse sensor, circuit board, filter
products ,underwater parts, electronic ballast ,aviation parts,
aerospace parts.... 2.Dispensing&Dosing : LED strip , led lamp , led bulb , aluminum,led screen , display
module ,medical parts,medical liquid filling ....
3.Bonding&doming : LCD screen ,LOCA bonding,ABS plastic,different types of stickers ,
badge , keychains , souvenirs ,arts , photo frame , and other arts
graphics....
Applicable material
1K and 2-component polyurethanes, epoxies, acrylics, silicones,
temperature, humidity and UV curing materials. Two component
potting materials , 2-part compound materials, AB part compound
materials , 2K silicones ,2K epoxies resin, Bi-component PU,
Ployerster, Polyurethane, UV materials and so on .
Service Term
1, Staff training Seller is responsible to provide machine’s training including
installation, debugging, maintenance to assured customer can
totally use the operation skills and well acknowledge maintenance
of machine .
2,Maintenance Service 2.1Seller provide one year warranty period and support free
maintenance service during warranty . Software upgrade service is
provided for a long life time.
2.2 In case parts of the machine become broken within the warranty
because of non-artificial factors, we send you part replacement
free, buyer pay for the shipment. Double-liquid valve should be
bought at its cost price.
2.3If the parts of the machine become broken past warranty , the
parts replacement should be shouldered by buyer.
Package:
